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Solar Regulators Explained

While everybody knows that a regulator is required when using a solar panel or blanket, some don’t realise what the solar regulator does. We hope this article helps you understand the science behind these mystical beasts. Solar regulators play a vital role in turning the power created by a solar panel into usable power that your battery can absorb, however not all solar regulators are created equal. 

PWM vs MPPT

A PMW (Pulse Width Modulation) controller draws current from the solar panel slightly above the battery voltage and sends pulses to the battery at the same current every time but varies the length of the pulses as the battery nears its maximum voltage. They are cheaper to buy and more reliable than an MPPT but they are less efficient, aren’t any good for a large solar setup and can’t handle 24V setups. 

Hema Solar setup

An MPPT (Maximum Power Point Tracker) controller draws maximum power voltage out of the solar panel, therefore providing as much power as the battery needs and is like a DC-DC charger. They are more efficient than a PMW as the MPPT will output the maximum amount of charge from the solar panel even on a cloudy day and when the solar panel heats up, something a PMW can’t do. While MPPTs are more expensive, larger and heavier than a PMW, they are suitable for a larger solar array as well as being compatible with 24V systems.

What does that all mean?

If you intend to connect a solar panel directly to your starter or auxiliary battery, you’ll need to ensure it has a solar regulator included. The reason is a solar panel can produce a charge between 12V and 21V which can damage your battery if it isn’t regulated. A good solar regulator will be dust and moisture-proof and will make sure that the correct charge is sent to the battery, and once the battery is fully charged, switch to float mode. Some solar panels (mostly portable solar panels or blankets) come with inbuilt regulators that are often very basic and offer little in the way of helpful information, simply some coloured lights that give you some idea of the charging stage. Having one with an LCD display is handier as then you can see things like the charge coming in, the current battery level and more.

If connecting a solar panel to the battery via a DCDC charger, the solar panel regulator won’t need to be used as the DCDC unit has an inbuilt MPPT controller installed to regulate the charge. The MPPT works out the load required from the solar panel to achieve maximum power from each cell and is especially effective in low-light conditions as it is intelligent enough to reset the load to a new point. 

It is a good idea to have an MMPT regulator that is 30A or higher as it means you can add more solar panels to the system without worrying about overloading it. For example, there is a solar panel mounted on your rooftop tent that produces 6A and a solar blanket that produces 14A and both can be connected to the MPPT at the same time to send 20A to the battery. Solar panels are constantly being improved to produce more power to send to batteries so a larger MPPT will be able to manage higher inputs from the sun. 

Redarc 20A MPPT controller

Smart Systems

Smart power management systems like the REDARC Manager 30, Projecta Intelli-RV range and Enerdrive Power Systems have inbuilt MPPT solar charge controllers. The REDARC Manager 30 is also intelligent enough to prioritise solar power over all other power inputs, so you can always use green power to keep the battery charged. 

The Redarc RedVision revolutionised battery management

Next steps

At Hema Maps, we strive to provide the most comprehensive and accurate maps and guides for outdoor enthusiasts looking to explore Australia's natural wonders.

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Let's work together to make the most of every adventure.

9 comments

  • John Crocombe: September 12, 2023

    In reply to Allan Corbin: May 17, 2023

    “This info is good to know. But p[lease advise can you mix controller types to the one battery ? ie – 120W roof top PV with MPPT & external portable Panel with PMW controller via Anderson plug direct to battery ?”

    If the output charging voltages of both controllers are both set to the same value and the combined Amps do not exceed the maximum rated charging current of the battery, then: Yes, this should be OK.

  • John Crocombe: September 12, 2023

    MPPT units are more efficient than the PWM style controllers by design, especially when the input voltages from the panels are well above the required voltage for charging the batteries.

    This is because the PWM controllers clip the panel voltage at the charging voltage, waste the rest and can only pass the panel current through to the battery.

    An MPPT unit can utilise all of the power from the panel by boosting the output current.

    Eg:
    A 160W Panel output is 20V and 8A.
    Maximum PWM charging to a LiFePO4 battery will be 14.4V and 8A = 115.2W
    Maximum MPPT charging to the LiFePO4 battery will be 14.4V and 11.1A = 160W

    Some parts of this article seem to be incorrect.

    There are PWM controllers readily available from reputable manufacturers that can charge 12V and/or 24V battery systems. Modern MPPT units from reputable manufacturers are very reliable, so reliability should not be a factor when deciding on which unit design to buy.

    Here are some PWM units from Morningstar that are suitable for 12V and/or 24V battery systems:
    https://www.morningstarcorp.com/products/ecopulse/
    https://www.morningstarcorp.com/products/prostar/
    https://www.morningstarcorp.com/products/sunsaver/
    Morningstar also have some dedicated 12V units and some bigger three phase units that can charge larger 12V, 24V, 36V and/or 48V battery systems.

    Renogy offer 12V and/or 24V PWM units, also:
    https://au.renogy.com/renogy-adventurer-li-30a-pwm-flush-mount-charge-controller-w-lcd-display/
    https://au.renogy.com/renogy-wanderer-10a-pwm-charge-controller/

    Personally, I am using one of these 20A units to charge a 12V 100Ah LiFePO4 battery in my camper trailer from a 250W Suntech solar panel (30.7V + 8.15A):
    https://au.renogy.com/rover-li-20-amp-mppt-solar-charge-controller/

    I am also using one of these 40A units to charge a pair of 12V 100Ah LiFePO4 batteries connected in parallel, from a pair of the 250W Suntech solar panels (30.7V + 8.15A):
    https://au.renogy.com/rover-li-40-amp-mppt-solar-charge-controller/

    If I connect these panels in parallel to minimise the output voltage, the maximum output will be 16.3A at 30.7V (500W).
    Maximum PWM charging to a LiFePO4 battery will be 14.4V and 16.3A = 234.7W
    Maximum MPPT charging to the LiFePO4 battery will be 14.4V and 34.7A = 500W

    If I connect these panels in series to minimise the current to the panels and save money on the cable size, the maximum output will be 8.15A at 61.4V (500W).
    Maximum PWM charging to a LiFePO4 battery will be 14.4V and 8.15A = 117.4W
    Maximum MPPT charging to the LiFePO4 battery will be 14.4V and 34.7A = 500W

    As you can see, as your panel output voltage gets higher and higher above the required charging voltage, there can be great rewards for paying the extra for an MPPT charge controller.

  • Lou Walker: May 17, 2023

    Very helpful, thank you.

  • Richard Shannon: May 17, 2023

    Great thank you

  • Allan Corbin: May 17, 2023

    This info is good to know. But p[lease advise can you mix controller types to the one battery ? ie – 120W roof top PV with MPPT & external portable Panel with PMW controller via Anderson plug direct to battery ?

  • Bob cave: June 19, 2024

    No menion has been made on the the different battery types, like lithium or lead acid, and their different requirements for charging.

  • Geoffrey Hubbard : May 17, 2023

    Great information, ans easy to understand. Thanks

  • Stephen Foster: May 17, 2023

    Nice sussinct article.

  • Noel Bond : May 17, 2023

    Very basic and very understandable, great insite both types of controller thankyou.

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